Case Study: Trimming Machine for dust seal,wiper seal,,dust sealing DSI. LBI. LBH. DKI. DWI. DWIR. DKBI.

Case Study: Trimming Machine for dust seal, wiper seal, dust sealing DSI. LBI. LBH. DKI. DWI. DWIR. DKBI

Automatic Rubber trimming machines; Angle Trimmers;

Vacuum-type trimming machine for Oil Seal and Rubber Parts

A machine to continuously trim oil seals, cups, and various rubber parts, as well as PU, and plastic items;

Why choose us:

All manufacturers of rubber and plastic products are faced with the problem of deburring.

Many factories still use manual methods to deflash their products, which is low efficiency, time-consuming, labor-intensive, or even dangerous and are not always effective in producing a high-quality finished part with all the flash sufficiently removed.

Considering the increasing labor costs and quality products required by users; manufacturers even work hard, will lose competitiveness and market, and traditional manual methods will be out of use sooner or later;

Our fully automatic vacuum trimming machine is a simple and automated line for trimming edges of all kinds of rubber, plastic & sorts of soft half-hard subjects/parts, U packing, special for oil seals and diaphragm of brake;

Our Trimmer machines are available as a one, two, or three-head model.

These options have been specifically designed to produce a high-quality finished product to significantly increase processors’ operational productivity, and reduce labor costs as well;

Applications & Advantages of Inter-China Automated Trimming Machines:

• Ideal for single-size items with large Amounts; Auto Feeding and Auto Trimming;
• A safe, affordable, and automated process;
• Suitable for the effective trimming of small to medium size rubber parts (Within dia 60mm );
• Able to cut the bevel angle of plain face, inner & outer bevel angle at a time;
• Quick, simple, and effective, one worker can operate 4~5 machines at a time to reduce the manufacturing cost;
• Ideal for use in the automotive, oil and gas, aerospace, medical, electronic, and general rubber parts;

Features:

• 1. With the design of vacuum adsorption and blowing, it is easy to realize the automated installation of product onto the spindle/mandrel by the mechanical arm, greatly improving efficiency.
• 2. PLC controller, automatic feeding and unloading. No need to change the clamping apparatus for the next cutting job.
• 3. Use the friendly HMI, all parameters can be seen clearly and it is quite easy to operate.
• 4. All electrical components and pneumatic components adopt well-known brand products, assuring the stability and reliability of long-term usage;

Why should I use the Fully Automated trimming machines?

The fully automated trimming machine offers a quick and cost-effective solution to cut angles for small & medium size Moulded rubber parts;

• It is able to do this in a short time without involving new operators;
• It offers considerable advantages to processors over manual or half-auto machining methods of trimming ;
• No experience is required to operate;
• Reduction in production time;
• Reduction in labor cost;
• Enhanced part quality;
• Improved operator safety;
• Fully Automated production;

When should I use the Fully Automated trimming machines?

• The fully automated trimming machine offers a quick and fully automatic process to cut angles for small & medium size Moulded rubber parts;
• When the chance of the hot products in the market or customers have new requirements for some unique size product with large Quantity; A fully automatic machine will be a better option;
• When wanting to cut down production costs and create the most competitive offer to customers, a fully automated machine must be considered and adopted.

How does the Fully Automated trimming machine work?

The process is quick, requiring minimal operator skills, The general process is as follows;

• 1. A size-fitted vibrator is as material storage and realizes automatic feeding.
• 2. A mechanical arm to pick the piece of product install it onto the spindle and pick it away to the conveyor upon completion.
• 3. The strong vacuum system absorbs the piece of the product closely to the spindle, the cutters do the cutting job with the required cutting performance;
• 4. Parameters setting through the PLC touch screen, which is a simple operation and easy to adjust.
• 5. Heads can be individually cycled to move, extend stroke, rotate spindle, cut, retract, and stop in a manual or single cycle mode. The machine has several modes of automatic cycling. Multiple heads can be set to cut at the same time, or each head can run by itself.
• 6. All automatic cycle starts are actuated by an ergonomic touch button.

VIDEO OF AUTO TRIMMING MACHINE PROCESS ON OUR YOUTUBE

Technical Parameters :

Structure & Main data	Model	YH-TM-20	YH-TM-40	YH-TM-60
	Nos of head/cutter	2	2	2
	Spring Size(mm)	200	400	600
	Air system (Mpa)	Requires 0.5~0.8 (80 psi)good clean compressed air; includes vacuum generator, air filters, regulators;
	Vacuum System	included	included	included
	Conveyor	included	included	included
	Feeding manipulator	included	included	included
	Size of blade(mm)	3*3*100 or 3*2*100
	R.P.M Machine Spindle	~2800, adjustable
	Power(voltage)	Three Phase /AC380V±5%
	Motor(kW)	0.75	1	1.5
	Frequency(Hz)	50/60	50/60	50/60
Function & Performance	Operation & Cutting Mode	PLC & HMI
		Auto feeding and auto unloading, fully automatic processes.
		5 operation mode options
		Process: Sorting( Vibrating Tray)→Transmit (Converyor)→Loading(Feeding manipulator)→Trimming (Cutters)→Blowing→Unloading
	Head/Cutter Part	Cutting angle (degree): 0 ~ 90 ℃ (Adjusted)
		Available as a one or two-head mode.
	Efficiency (pcs/min)	10~20	10~20	10~20
	Range of size (mm)	Ø10~20	Ø20~40	Ø40~60
	Precision of Main shaft(mm)	±0.01 (radial direction) ±0.02 (head face)
Packing Infos	Equipment Weight(KG)	320	380	420
	Equipment Size(cm)	105*80*160	125*90*165	135*100*175

Cutting blades:

Order Options:

1. Nos of trimming head/ cutter;

2. The capacity of the vibrator;

3. Size ranges of products;

4. Color of Machine;

Tags:

Trimmers; Trimming Machines; Angle Trimmers; Rubber Trimming Machine;

Mandrel Cutting Machine; Slicing Cutting Machine; Precision machines for cutting off rings and slices; Oil filter sealing gasket making machine;
Slice machine; Slicer; Circular knife cutting machines for cutting gaskets; Rubber gasket cutting machine; Gasket making machine;

Rotary style gasket cutter; Rotary cutting machine; Rubber slitting machine; Machines for hose and tube processing;
Cutting machine for hoses and tube processing; Machine for rubber and plastic processing; Cutting machine for gaskets and o-rings;

Case Study: Trimming Machine for dust seal,wiper seal,,dust sealing DSI. LBI. LBH. DKI. DWI. DWIR. DKBI. Images